FERROVEA Water Technologies
Solutions · Municipal

Engineering Better Outcomes for Existing & New Plants

Lower OPEX. Consistent quality. Higher capacity.

Optimize Existing PlantDevelop New Plant
FERROVEA municipal treatment plant with white branded filter vessels and orange valves
−30%
Lower OPEX
Operational savings
Within Limits
Consistent Water Quality
Iron & manganese
+30%
Higher Capacity
Stable flow rate
Existing Plants · Main Focus

Existing Plant Optimization

Turn operational challenges into measurable performance — without rebuilding what already works.

Section 01

Challenges Existing Plants Face

01 / Chemicals

High Chemical OPEX

  • KMnO₄ / Chlorine overuse
  • Excessive dosing
  • High operating cost
02 / Quality

Inconsistent Water Quality

  • Iron breakthrough
  • Mn above limits
  • Compliance risk
03 / Capacity

Limited Plant Capacity

  • Flow limitations
  • Operational instability
  • Cannot meet future demand
04 / Energy

High Energy Consumption

  • Blowers & pumps load
  • High electrical OPEX
  • Inefficient systems
Section 02

Our Tailored Retrofit Solution

FERROVEA white branded filter vessels with orange valves and black piping
01

Oxidation Optimization

Controlled oxidation with lower chemical demand.

02

Catalytic Media Retrofit

Upgrade existing vessels with FERROVEA® catalytic media.

03

Capacity Optimization

Increase stable operating flow rate without new tanks.

04

Hydraulic & Backwash Optimization

Improve efficiency and reduce treated water loss.

Section 03

Measurable Impact

Up to
30%
Lower OPEX
Up to
50%
Lower Chemical Demand
Significant
↓
Reduced Backwash Frequency
Continuous
✓
Improved Water Quality Stability
Up to
+30%
Increased Plant Capacity
Up to
95%
Water Recovery
Capacity

Increase Flow Without New Tanks

Before
600 m³/hr
After
850 m³/hr

+42% increase in flow rate without major civil modifications.

Cost Drivers

Reduce OPEX Across The Board

ChemicalsEnergyBackwashMaintenanceDowntime

Optimized end-to-end by FERROVEA® retrofit solutions.

Approach

Retrofit Friendly

  • Use existing infrastructure
  • Minimal civil works
  • Fast implementation
Next Chapter

DEVELOP NEW
MUNICIPAL TREATMENT PLANTS

Smarter design. Lower lifecycle OPEX. Built for the future.

New Plants

New Plants

Smarter design. Lower OPEX. Higher performance.

Compact FERROVEA modular new plant with white branded skids, orange valves and black piping
Process Flow
Step 01
Raw Water
Step 02
Optimized Oxidation
Step 03
FERROVEA® Filters
Step 04
Effluent Tank
Key Benefits
−50%
Smaller Footprint
−30%
Lower OPEX
−50%
Lower Chemical Use
Cl₂
Chlorine-Based Operation
95%
Water Recovery
10+ yrs
Media Life
Engineered Media

10+ Years Engineered Media Lifetime

FERROVEA® catalytic media is engineered for long-term performance, maintaining high removal efficiency over more than a decade depending on water quality and operating conditions.

Reduced media replacement
Lower operational downtime
Stable filtration performance
Lower lifecycle OPEX
Close-up of FERROVEA catalytic filter media granules
10+
Years Lifetime
Get Started

Optimize Existing Systems or Develop New Municipal Treatment Plants

Request Engineering EvaluationContact Our Team